Super-MIG News

Casting Alloys
Axle Welding
Exhaust Welding
Spot Welding
3-Layer Welding

Casting Alloys Welding with Mild Steel

Processing Speed is 48in/min
Wire Speed is 708in/min
Voltage is 32V

Casting Alloys Welding

Processing Speed is 36inc/min
Wire Speed is 550in/min
Voltage is 28V

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Axle Welding  

Axle Weld Image

Joint type  
Material Spec
Position
Material Thickness
--Tube
--Flange
Filler Wire
Welding Speed
Wire Feed Speed
Plasma Arc
Plasma Gas
MIG Voltage
Shielding Gas

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T-joint
Low Carbon Steel
Flat

6mm
10mm
ER70S-6, .045” dia.
0.97m/min (38ipm)
16m/min (630ipm)
200A
Argon 
31V
75%Argon + 25%CO2

Exhaust Welding

Exhaust Weld Image

Joint type
Material Spec
--Tube
--Flange
Position
Material Thickness
--Tube
--Flange
Filler Wire
Welding Speed
Wire Feed Speed
Plasma Arc
Plasma Gas
MIG Voltage
Shielding Gas

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Edge

Stainless Steel 409
Low carbon Steel
Horizontal

2mm
8mm
ER439Ti; .035” dia
1.2m/min (47ipm)
11.5m/min (452ipm)
180A
Argon
24V
95%Argon + 5%Oxygen

Spot Welding Applications

Spot Weld Image

Spot Weld Image

Joint type
Material Spec.

Position
Material Thickness
Filler Wire
Welding Time
Wire Feed Speed
Plasma Arc
Plasma Gas
MIG Voltage
Shielding Gas

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Spot welding
High Strength Boron Steel
Flat
1.8mm + 1.8mm
ER70S-6, .035” dia
0.5s
16m/min (630ipm)
160A
Argon
25V
75%Argon + 25%CO2

Suspension Welding Applications

Suspension Welding Image

Joint type:
Material Spec.:
Position:
Material Thickness:
Filler Wire:
Welding Speed:

Wire Feed Speed:
Plasma Arc:
Plasma Gas:
MIG Voltage:
Shielding Gas:

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Fillet
Low carbon Steel
Down hill, Horizontal
2.5mm
ER70S-6,    .035” dia
30-40 mm/s (70 – 90ipm)
16m/min (630ipm)
160a
Argon
24V
75%Argon + 25%CO2

3-Layer Applications

Three Layer Image

Three Layer Image

Joint type
Material Spec.
Position
Material Thickness
Filler Wire
Welding Speed
Wire Feed Speed
Plasma Arc
Plasma Gas
MIG Voltage
Shielding Gas

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Threefold Overlap
Stainless steel 409
Flat
0.9mm all three layers
ER 439Ti
3m/min (118ipm)
12m/min (472ipm)
120A
Argon
24V
80%Argon +20% CO2

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